![Spinki uzwojenia]({"xsmall":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/header-motor-hairpins-1920x640px.jpg/_jcr_content/renditions/original.image_file.100.33.file/header-motor-hairpins-1920x640px.jpg","small":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/header-motor-hairpins-1920x640px.jpg/_jcr_content/renditions/original.image_file.360.120.file/header-motor-hairpins-1920x640px.jpg","medium":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/header-motor-hairpins-1920x640px.jpg/_jcr_content/renditions/original.image_file.768.256.file/header-motor-hairpins-1920x640px.jpg","large":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/header-motor-hairpins-1920x640px.jpg/_jcr_content/renditions/original.image_file.1024.341.file/header-motor-hairpins-1920x640px.jpg","xlarge":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/header-motor-hairpins-1920x640px.jpg/_jcr_content/renditions/original.image_file.1280.427.file/header-motor-hairpins-1920x640px.jpg","xxlarge":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/header-motor-hairpins-1920x640px.jpg/_jcr_content/renditions/original.image_file.1440.480.file/header-motor-hairpins-1920x640px.jpg","max":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/header-motor-hairpins-1920x640px.jpg/_jcr_content/renditions/original./header-motor-hairpins-1920x640px.jpg"} "Spinki uzwojenia")
Zapewnienie jakości spinek uzwojenia
Kontrola geometryczna i bezstykowa digitalizacja
Zapewnienie jakości i niezawodności bardzo czułych spinek uzwojenia
Integralność wymiarowa i właściwe pozycjonowanie
Produkcja pojazdów elektrycznych obejmuje gięcie przewodów na kształt spinki. Takie spinki uzwojenia składają się z prostokątnego drutu miedzianego i są pokryte warstwą izolacyjną. Ponieważ są one bardzo podatne na deformacje, a ich końce są trudne do spawania, konieczne jest sprawdzenie wymiarów i pozycji spinek uzwojenia podczas procesu montażu stojana.
Kluczowe wyzwania związane z jakością spinek uzwojenia
![Produkcja spinek uzwojenia]({"xsmall":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/03-hairpin-dotscan-600px.jpg/_jcr_content/renditions/original.image_file.100.75.0,75,600,525.file/03-hairpin-dotscan-600px.jpg","small":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/03-hairpin-dotscan-600px.jpg/_jcr_content/renditions/original.image_file.360.270.0,75,600,525.file/03-hairpin-dotscan-600px.jpg","medium":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/03-hairpin-dotscan-600px.jpg/_jcr_content/renditions/original.image_file.600.450.0,75,600,525.file/03-hairpin-dotscan-600px.jpg","large":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/03-hairpin-dotscan-600px.jpg/_jcr_content/renditions/original.image_file.600.450.0,75,600,525.file/03-hairpin-dotscan-600px.jpg","xlarge":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/03-hairpin-dotscan-600px.jpg/_jcr_content/renditions/original.image_file.600.450.0,75,600,525.file/03-hairpin-dotscan-600px.jpg","xxlarge":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/03-hairpin-dotscan-600px.jpg/_jcr_content/renditions/original.image_file.600.450.0,75,600,525.file/03-hairpin-dotscan-600px.jpg","max":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/03-hairpin-dotscan-600px.jpg/_jcr_content/renditions/original.image_file.600.450.0,75,600,525.file/03-hairpin-dotscan-600px.jpg"} "Produkcja spinek uzwojenia")
Inspekcja geometryczna i jakość powłoki
Produkcja spinek uzwojenia
Każda spinka uzwojenia ma elastyczną strukturę i jest pokryta delikatną warstwą lakieru. Cechy te stanowią wyzwanie podczas kontroli metodą stykową. Zautomatyzowany współrzędnościowy system pomiarowy ZEISS wyposażony w konfokalny sensor światła lub laserowy triangulacyjny sensor optyczny to jedna z opcji dokładnego pomiaru kształtu spinki uzwojenia i grubości lakieru.
![Bezstykowa digitalizacja wrażliwych struktur]({"xsmall":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/07-e-mot-software-hairpins-600px.jpg/_jcr_content/renditions/original.image_file.100.100.0,0,600,600.file/07-e-mot-software-hairpins-600px.jpg","small":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/07-e-mot-software-hairpins-600px.jpg/_jcr_content/renditions/original.image_file.360.360.0,0,600,600.file/07-e-mot-software-hairpins-600px.jpg","medium":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/07-e-mot-software-hairpins-600px.jpg/_jcr_content/renditions/original.image_file.600.600.0,0,600,600.file/07-e-mot-software-hairpins-600px.jpg","large":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/07-e-mot-software-hairpins-600px.jpg/_jcr_content/renditions/original.image_file.600.600.0,0,600,600.file/07-e-mot-software-hairpins-600px.jpg","xlarge":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/07-e-mot-software-hairpins-600px.jpg/_jcr_content/renditions/original.image_file.600.600.0,0,600,600.file/07-e-mot-software-hairpins-600px.jpg","xxlarge":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/07-e-mot-software-hairpins-600px.jpg/_jcr_content/renditions/original.image_file.600.600.0,0,600,600.file/07-e-mot-software-hairpins-600px.jpg","max":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/07-e-mot-software-hairpins-600px.jpg/_jcr_content/renditions/original.image_file.600.600.0,0,600,600.file/07-e-mot-software-hairpins-600px.jpg"} "Bezstykowa digitalizacja wrażliwych struktur")
Bezstykowa digitalizacja wrażliwych struktur
Produkcja spinek uzwojenia
Optyczne urządzenia pomiarowe są idealne do kontroli jakości spinek uzwojenia, które zawierają niezwykle wrażliwe na dotyk przewody. Ponadto geometrię i pozycję spinki uzwojenia można zweryfikować tylko za pomocą danych 3D całej powierzchni.Optyczna maszyna pomiarowa 3D oferuje przechwytywanie współrzędnych 3D poszczególnych spinek uzwojenia i całego stojana jednym kliknięciem. Oprogramowanie następnie w przejrzysty sposób wyświetla informacje o jakości w wysokiej rozdzielczości w ciągu kilku sekund.
![Jakość zagięcia spinek uzwojenia]({"xsmall":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/09-emot-sw-multi-pins_768x768px.jpg/_jcr_content/renditions/original.image_file.100.100.file/09-emot-sw-multi-pins_768x768px.jpg","small":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/09-emot-sw-multi-pins_768x768px.jpg/_jcr_content/renditions/original.image_file.360.360.file/09-emot-sw-multi-pins_768x768px.jpg","medium":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/09-emot-sw-multi-pins_768x768px.jpg/_jcr_content/renditions/original./09-emot-sw-multi-pins_768x768px.jpg","large":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/09-emot-sw-multi-pins_768x768px.jpg/_jcr_content/renditions/original./09-emot-sw-multi-pins_768x768px.jpg","xlarge":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/09-emot-sw-multi-pins_768x768px.jpg/_jcr_content/renditions/original./09-emot-sw-multi-pins_768x768px.jpg","xxlarge":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/09-emot-sw-multi-pins_768x768px.jpg/_jcr_content/renditions/original./09-emot-sw-multi-pins_768x768px.jpg","max":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/hairpins/09-emot-sw-multi-pins_768x768px.jpg/_jcr_content/renditions/original./09-emot-sw-multi-pins_768x768px.jpg"} "Jakość zagięcia spinek uzwojenia")
Jakość zagięcia spinek uzwojenia
Digitalizacja spinki uzwojenia
Konstrukcja spinki uzwojenia nie jest definiowana wyłącznie przez model CAD, ale także jest opracowywana w licznych iteracjach poprzez konfigurację parametrów zginania. Modele CAD muszą być skanowane i produkowane w celu oceny gotowych spinek uzwojenia w odniesieniu do spinki wzorcowej. Projekcja prążków i triangulacja laserowa generują chmury punktów o wysokiej rozdzielczości, które oprogramowanie ZEISS REVERSE ENGINEERING szybko przekształca w wysokiej jakości modele CAD.
Dodatkowe informacje na temat zapewnienia jakości spinek uzwojenia
Znajdź idealny produkt do swojego zastosowania
Poznaj portfolio ZEISS
![Współrzędnościowe maszyny pomiarowe]({"xsmall":"https://www.zeiss.pl/content/dam/iqs/r/systems/cmm/multisensors.jpeg/_jcr_content/renditions/original.image_file.100.100.723,0,1368,645.file/multisensors.jpeg","small":"https://www.zeiss.pl/content/dam/iqs/r/systems/cmm/multisensors.jpeg/_jcr_content/renditions/original.image_file.360.360.723,0,1368,645.file/multisensors.jpeg","medium":"https://www.zeiss.pl/content/dam/iqs/r/systems/cmm/multisensors.jpeg/_jcr_content/renditions/original.image_file.645.645.723,0,1368,645.file/multisensors.jpeg","large":"https://www.zeiss.pl/content/dam/iqs/r/systems/cmm/multisensors.jpeg/_jcr_content/renditions/original.image_file.645.645.723,0,1368,645.file/multisensors.jpeg","xlarge":"https://www.zeiss.pl/content/dam/iqs/r/systems/cmm/multisensors.jpeg/_jcr_content/renditions/original.image_file.645.645.723,0,1368,645.file/multisensors.jpeg","xxlarge":"https://www.zeiss.pl/content/dam/iqs/r/systems/cmm/multisensors.jpeg/_jcr_content/renditions/original.image_file.645.645.723,0,1368,645.file/multisensors.jpeg","max":"https://www.zeiss.pl/content/dam/iqs/r/systems/cmm/multisensors.jpeg/_jcr_content/renditions/original.image_file.645.645.723,0,1368,645.file/multisensors.jpeg"} "Współrzędnościowe maszyny pomiarowe")
![ZEISS Calypso]({"xsmall":"https://www.zeiss.pl/content/dam/iqs/r/software/zeiss-calypso/2023_calypso_prodpage_stage_1080x1080.jpg/_jcr_content/renditions/original.image_file.100.100.file/2023_calypso_prodpage_stage_1080x1080.jpg","small":"https://www.zeiss.pl/content/dam/iqs/r/software/zeiss-calypso/2023_calypso_prodpage_stage_1080x1080.jpg/_jcr_content/renditions/original.image_file.360.360.file/2023_calypso_prodpage_stage_1080x1080.jpg","medium":"https://www.zeiss.pl/content/dam/iqs/r/software/zeiss-calypso/2023_calypso_prodpage_stage_1080x1080.jpg/_jcr_content/renditions/original.image_file.768.768.file/2023_calypso_prodpage_stage_1080x1080.jpg","large":"https://www.zeiss.pl/content/dam/iqs/r/software/zeiss-calypso/2023_calypso_prodpage_stage_1080x1080.jpg/_jcr_content/renditions/original.image_file.1024.1024.file/2023_calypso_prodpage_stage_1080x1080.jpg","xlarge":"https://www.zeiss.pl/content/dam/iqs/r/software/zeiss-calypso/2023_calypso_prodpage_stage_1080x1080.jpg/_jcr_content/renditions/original./2023_calypso_prodpage_stage_1080x1080.jpg","xxlarge":"https://www.zeiss.pl/content/dam/iqs/r/software/zeiss-calypso/2023_calypso_prodpage_stage_1080x1080.jpg/_jcr_content/renditions/original./2023_calypso_prodpage_stage_1080x1080.jpg","max":"https://www.zeiss.pl/content/dam/iqs/r/software/zeiss-calypso/2023_calypso_prodpage_stage_1080x1080.jpg/_jcr_content/renditions/original./2023_calypso_prodpage_stage_1080x1080.jpg"} "ZEISS Calypso")
![DotScan]({"xsmall":"https://www.zeiss.pl/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/dotscan/zeiss-rds-carrier-dotscan-product-picture.jpg/_jcr_content/renditions/original.image_file.100.100.file/zeiss-rds-carrier-dotscan-product-picture.jpg","small":"https://www.zeiss.pl/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/dotscan/zeiss-rds-carrier-dotscan-product-picture.jpg/_jcr_content/renditions/original.image_file.360.360.file/zeiss-rds-carrier-dotscan-product-picture.jpg","medium":"https://www.zeiss.pl/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/dotscan/zeiss-rds-carrier-dotscan-product-picture.jpg/_jcr_content/renditions/original.image_file.768.768.file/zeiss-rds-carrier-dotscan-product-picture.jpg","large":"https://www.zeiss.pl/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/dotscan/zeiss-rds-carrier-dotscan-product-picture.jpg/_jcr_content/renditions/original.image_file.1024.1024.file/zeiss-rds-carrier-dotscan-product-picture.jpg","xlarge":"https://www.zeiss.pl/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/dotscan/zeiss-rds-carrier-dotscan-product-picture.jpg/_jcr_content/renditions/original.image_file.1280.1280.file/zeiss-rds-carrier-dotscan-product-picture.jpg","xxlarge":"https://www.zeiss.pl/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/dotscan/zeiss-rds-carrier-dotscan-product-picture.jpg/_jcr_content/renditions/original.image_file.1440.1440.file/zeiss-rds-carrier-dotscan-product-picture.jpg","max":"https://www.zeiss.pl/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/dotscan/zeiss-rds-carrier-dotscan-product-picture.jpg/_jcr_content/renditions/original./zeiss-rds-carrier-dotscan-product-picture.jpg"} "DotScan")
![ZEISS INSPECT]({"xsmall":"https://www.zeiss.pl/content/dam/iqs/r/software/zeiss-inspect/images/2023_inspect-visuel_1920x1080_1.jpg/_jcr_content/renditions/original.image_file.100.100.176,0,1256,1080.file/2023_inspect-visuel_1920x1080_1.jpg","small":"https://www.zeiss.pl/content/dam/iqs/r/software/zeiss-inspect/images/2023_inspect-visuel_1920x1080_1.jpg/_jcr_content/renditions/original.image_file.360.360.176,0,1256,1080.file/2023_inspect-visuel_1920x1080_1.jpg","medium":"https://www.zeiss.pl/content/dam/iqs/r/software/zeiss-inspect/images/2023_inspect-visuel_1920x1080_1.jpg/_jcr_content/renditions/original.image_file.768.768.176,0,1256,1080.file/2023_inspect-visuel_1920x1080_1.jpg","large":"https://www.zeiss.pl/content/dam/iqs/r/software/zeiss-inspect/images/2023_inspect-visuel_1920x1080_1.jpg/_jcr_content/renditions/original.image_file.1024.1024.176,0,1256,1080.file/2023_inspect-visuel_1920x1080_1.jpg","xlarge":"https://www.zeiss.pl/content/dam/iqs/r/software/zeiss-inspect/images/2023_inspect-visuel_1920x1080_1.jpg/_jcr_content/renditions/original.image_file.1080.1080.176,0,1256,1080.file/2023_inspect-visuel_1920x1080_1.jpg","xxlarge":"https://www.zeiss.pl/content/dam/iqs/r/software/zeiss-inspect/images/2023_inspect-visuel_1920x1080_1.jpg/_jcr_content/renditions/original.image_file.1080.1080.176,0,1256,1080.file/2023_inspect-visuel_1920x1080_1.jpg","max":"https://www.zeiss.pl/content/dam/iqs/r/software/zeiss-inspect/images/2023_inspect-visuel_1920x1080_1.jpg/_jcr_content/renditions/original.image_file.1080.1080.176,0,1256,1080.file/2023_inspect-visuel_1920x1080_1.jpg"} "ZEISS INSPECT")
![LineScan]({"xsmall":"https://www.zeiss.pl/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/linescan/zeiss-linescan-product-picture.jpg/_jcr_content/renditions/original.image_file.100.100.file/zeiss-linescan-product-picture.jpg","small":"https://www.zeiss.pl/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/linescan/zeiss-linescan-product-picture.jpg/_jcr_content/renditions/original.image_file.360.360.file/zeiss-linescan-product-picture.jpg","medium":"https://www.zeiss.pl/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/linescan/zeiss-linescan-product-picture.jpg/_jcr_content/renditions/original.image_file.768.768.file/zeiss-linescan-product-picture.jpg","large":"https://www.zeiss.pl/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/linescan/zeiss-linescan-product-picture.jpg/_jcr_content/renditions/original.image_file.1024.1024.file/zeiss-linescan-product-picture.jpg","xlarge":"https://www.zeiss.pl/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/linescan/zeiss-linescan-product-picture.jpg/_jcr_content/renditions/original.image_file.1280.1280.file/zeiss-linescan-product-picture.jpg","xxlarge":"https://www.zeiss.pl/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/linescan/zeiss-linescan-product-picture.jpg/_jcr_content/renditions/original.image_file.1440.1440.file/zeiss-linescan-product-picture.jpg","max":"https://www.zeiss.pl/content/dam/iqs/r/systems/cmm/probes-and-sensors/optical-sensors/linescan/zeiss-linescan-product-picture.jpg/_jcr_content/renditions/original./zeiss-linescan-product-picture.jpg"} "LineScan")
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![]({"xsmall":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/zeiss_whitepaper_edrive-power-electronics_en.jpg/_jcr_content/renditions/original.image_file.100.133.0,80,1358,1891.file/zeiss_whitepaper_edrive-power-electronics_en.jpg","small":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/zeiss_whitepaper_edrive-power-electronics_en.jpg/_jcr_content/renditions/original.image_file.360.480.0,80,1358,1891.file/zeiss_whitepaper_edrive-power-electronics_en.jpg","medium":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/zeiss_whitepaper_edrive-power-electronics_en.jpg/_jcr_content/renditions/original.image_file.768.1024.0,80,1358,1891.file/zeiss_whitepaper_edrive-power-electronics_en.jpg","large":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/zeiss_whitepaper_edrive-power-electronics_en.jpg/_jcr_content/renditions/original.image_file.1024.1365.0,80,1358,1891.file/zeiss_whitepaper_edrive-power-electronics_en.jpg","xlarge":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/zeiss_whitepaper_edrive-power-electronics_en.jpg/_jcr_content/renditions/original.image_file.1280.1707.0,80,1358,1891.file/zeiss_whitepaper_edrive-power-electronics_en.jpg","xxlarge":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/zeiss_whitepaper_edrive-power-electronics_en.jpg/_jcr_content/renditions/original.image_file.1358.1811.0,80,1358,1891.file/zeiss_whitepaper_edrive-power-electronics_en.jpg","max":"https://www.zeiss.pl/content/dam/iqs/r/industries/automotive/nev/e-motor/zeiss_whitepaper_edrive-power-electronics_en.jpg/_jcr_content/renditions/original.image_file.1358.1811.0,80,1358,1891.file/zeiss_whitepaper_edrive-power-electronics_en.jpg"})