Cyfrowo-optyczny sensor 3D ZEISS AIMax został opracowany specjalnie do monitorowania procesów z użyciem robotów na linii produkcyjnej. System łączy trzy zasady pomiarowe, które umożliwiają pomiar geometrycznych cech takich jak otwory czy śruby z maksymalną niezawodnością i rozpoznawaniem elementów.
Unikalne połączenie trzech zasad pomiarowych w jednym sensorze
Opatentowana metoda pomiaru śrub
Elastyczne sterowanie oświetleniem dla optymalnego oświetlenia sceny
ZEISS AIMax łączy trzy zasady pomiarowe w jednym sensorze: przetwarzanie obrazów wartości szarości, metodę wieloliniowej triangulacji i opatentowaną analizę cienia stosowaną szczególnie w przypadku pomiarów sworzni i śrub. Elastyczne sterowanie oświetleniem pozwala optymalnie oświetlić scenę pomiaru oferując np. indywidualnie włączane segmenty i ich kombinacje dla uzyskania idealnego kontrastu trudnych w pomiarze elementów.
Obszary zastosowań
Sensor jest wykorzystywany do kontroli procesów montażu i spawania, a także w pomiarach nadwozi samochodowych na linii produkcyjnej, obróbce blachy i części konstrukcyjnych. Ponadto możliwe są pomiary szczeliny i przesunięcia w karoserii i podczas montażu końcowego. ZEISS AIMax może być również stosowany do rozpoznawania położenia i pozycjonowania (części, karoserii) oraz w technice pomiarów współrzędnościowych bazujących na robotach.
Wizualizacja wyników pomiaru
Wynik pomiaru jest wizualizowany bezpośrednio po wykonaniu pomiaru w połączonym oprogramowaniu ZEISS INDI. Wyodrębnianie cech bazujące na metodzie wieloliniowej triangulacji, przetwarzaniu obrazów wartości szarości i opatentowanej analizie cienia odbywa się natychmiastowo i może być wykorzystywana do ocen statystycznych lub funkcjonalności Q-stop.
Dane ze stacji pomiarowych na linii pomagają zoptymalizować procesy produkcyjne w zakładzie. Jeśli widzimy na zdjęciach, że w otworze znajduje się klej, po prostu wysyłamy zdjęcie do osoby odpowiedzialnej, a ona optymalizuje zastosowanie kleju, co pozwala uniknąć przeróbek.
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![ZEISS AIMax]({"xsmall":"https://www.zeiss.pl/content/dam/iqs/r/systems/optical-3d/automated-solutions/inline-inspections/aimax/zeiss_aimax_chapter1_stage_1000x1000.jpg/_jcr_content/renditions/original.image_file.100.100.file/zeiss_aimax_chapter1_stage_1000x1000.jpg","small":"https://www.zeiss.pl/content/dam/iqs/r/systems/optical-3d/automated-solutions/inline-inspections/aimax/zeiss_aimax_chapter1_stage_1000x1000.jpg/_jcr_content/renditions/original.image_file.360.360.file/zeiss_aimax_chapter1_stage_1000x1000.jpg","medium":"https://www.zeiss.pl/content/dam/iqs/r/systems/optical-3d/automated-solutions/inline-inspections/aimax/zeiss_aimax_chapter1_stage_1000x1000.jpg/_jcr_content/renditions/original.image_file.768.768.file/zeiss_aimax_chapter1_stage_1000x1000.jpg","large":"https://www.zeiss.pl/content/dam/iqs/r/systems/optical-3d/automated-solutions/inline-inspections/aimax/zeiss_aimax_chapter1_stage_1000x1000.jpg/_jcr_content/renditions/original./zeiss_aimax_chapter1_stage_1000x1000.jpg","xlarge":"https://www.zeiss.pl/content/dam/iqs/r/systems/optical-3d/automated-solutions/inline-inspections/aimax/zeiss_aimax_chapter1_stage_1000x1000.jpg/_jcr_content/renditions/original./zeiss_aimax_chapter1_stage_1000x1000.jpg","xxlarge":"https://www.zeiss.pl/content/dam/iqs/r/systems/optical-3d/automated-solutions/inline-inspections/aimax/zeiss_aimax_chapter1_stage_1000x1000.jpg/_jcr_content/renditions/original./zeiss_aimax_chapter1_stage_1000x1000.jpg","max":"https://www.zeiss.pl/content/dam/iqs/r/systems/optical-3d/automated-solutions/inline-inspections/aimax/zeiss_aimax_chapter1_stage_1000x1000.jpg/_jcr_content/renditions/original./zeiss_aimax_chapter1_stage_1000x1000.jpg"} "ZEISS AIMax")
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![ZEISS AIMax może być również stosowany do rozpoznawania położenia i pozycjonowania (części, karoserii) oraz w technice pomiarów współrzędnościowych bazujących na robotach.]({"xsmall":"https://www.zeiss.pl/content/dam/iqs/r/systems/optical-3d/automated-solutions/inline-inspections/aimax/zeiss_aimax_chapter4_anwendungen_1920x1080.jpg/_jcr_content/renditions/original.image_file.100.50.0,57,1919,1017.file/zeiss_aimax_chapter4_anwendungen_1920x1080.jpg","small":"https://www.zeiss.pl/content/dam/iqs/r/systems/optical-3d/automated-solutions/inline-inspections/aimax/zeiss_aimax_chapter4_anwendungen_1920x1080.jpg/_jcr_content/renditions/original.image_file.360.180.0,57,1919,1017.file/zeiss_aimax_chapter4_anwendungen_1920x1080.jpg","medium":"https://www.zeiss.pl/content/dam/iqs/r/systems/optical-3d/automated-solutions/inline-inspections/aimax/zeiss_aimax_chapter4_anwendungen_1920x1080.jpg/_jcr_content/renditions/original.image_file.768.384.0,57,1919,1017.file/zeiss_aimax_chapter4_anwendungen_1920x1080.jpg","large":"https://www.zeiss.pl/content/dam/iqs/r/systems/optical-3d/automated-solutions/inline-inspections/aimax/zeiss_aimax_chapter4_anwendungen_1920x1080.jpg/_jcr_content/renditions/original.image_file.1024.512.0,57,1919,1017.file/zeiss_aimax_chapter4_anwendungen_1920x1080.jpg","xlarge":"https://www.zeiss.pl/content/dam/iqs/r/systems/optical-3d/automated-solutions/inline-inspections/aimax/zeiss_aimax_chapter4_anwendungen_1920x1080.jpg/_jcr_content/renditions/original.image_file.1280.640.0,57,1919,1017.file/zeiss_aimax_chapter4_anwendungen_1920x1080.jpg","xxlarge":"https://www.zeiss.pl/content/dam/iqs/r/systems/optical-3d/automated-solutions/inline-inspections/aimax/zeiss_aimax_chapter4_anwendungen_1920x1080.jpg/_jcr_content/renditions/original.image_file.1440.720.0,57,1919,1017.file/zeiss_aimax_chapter4_anwendungen_1920x1080.jpg","max":"https://www.zeiss.pl/content/dam/iqs/r/systems/optical-3d/automated-solutions/inline-inspections/aimax/zeiss_aimax_chapter4_anwendungen_1920x1080.jpg/_jcr_content/renditions/original.image_file.1919.960.0,57,1919,1017.file/zeiss_aimax_chapter4_anwendungen_1920x1080.jpg"} "Obszary zastosowań")
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